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| Diamond Wire Drawing Die Blanks |
| ——Self-Supported and Tungsten Carbide Supported Blanks for Wire Drawing Applications. |
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Diamond/PCD wire drawing die blanks from DMD Company have the advantages of longer service life. While drawing metal wires, they embody higher surface finish and brightness. |
Our diamond wire
drawing die blanks are polycrystalline diamond (PCD) products
made under ultra-high temperature and ultra-high pressure,
they
are suitable for high-speed drawing of nonferrous wires such
as bronze, aluminum, nickel, stainless steel and other alloy
wires.
Our diamond wire drawing die blanks have
three series: XYH Series,XYR and XYY Series. In each series, there
are 4 grain sizes available to choose from based on the
application of wire drawing: 3 micron, 5 micron, 10 micron,
and 25 micron.
XYH and XYR Series diamond wire drawing die blanks contains
self-supported PCD die blanks which include the Hexagonal type
and the Round type in various sizes. These blanks are suitable
for all types of wire drawing applications especially where
cost-cutting is required.
XYY Series diamond wire drawing die blanks includes tungsten
carbide supported PCD die blanks in round shape of various
sizes. These products have a polycrystalline diamond core
integrally bonded to a tungsten carbide support ring which in
turn enhances the strength of the die blanks. These features
allow the products stronger ability to withstand wire drawing
with high intensity. |
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| Self-Supported PCD Wire Drawing Die Blanks (Hexagonal) |
Product Code |
ADDMA Code |
Dimension (mm) |
Max. Die Size
(mm) |
Avg. Grain Size (um) |
|
D |
d |
T |
3 |
5 |
10 |
25 |
XYH2010 |
\ |
|
2.0 |
1.0 |
|
○ |
● |
● |
○ |
XYH2510 |
D6 |
- |
2.5 |
1.0 |
0.4 |
○ |
● |
● |
○ |
XYH215 |
D12 |
- |
3.2 |
1.5 |
1.0 |
○ |
● |
● |
○ |
XYH5225 |
D15 |
- |
5.2 |
2.5 |
1.5 |
○ |
● |
● |
○ |
XYH5235 |
D18 |
- |
5.2 |
3.5 |
2.0 |
○ |
● |
● |
○ |
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| Self-Supported PCD Wire Drawing Die Blanks (Round) |
Product Code |
ADDMA Code |
Dimension (mm) |
Max. Die Size
(mm) |
Avg. Grain Size
(um) |
|
D |
d |
T |
3 |
5 |
10 |
25 |
XYR2010 |
\ |
- |
2.0 |
1.0 |
|
○ |
● |
● |
○ |
XYR2510 |
\ |
- |
2.5 |
1.0 |
0.4 |
○ |
● |
● |
○ |
XYR3110 |
D6 |
- |
3.1 |
1.0 |
0.5 |
○ |
● |
● |
○ |
XYR3115 |
D12 |
- |
3.1 |
1.5 |
1.0 |
○ |
● |
● |
○ |
XYR5225 |
D15 |
- |
5.2 |
2.5 |
1.5 |
○ |
● |
● |
○ |
XYR5235 |
D18 |
- |
5.2 |
3.5 |
2.0 |
○ |
● |
● |
○ |
XYR8040 |
D21 |
- |
8.0 |
4.0 |
3.0 |
○ |
● |
● |
○ |
XYR9853 |
D24 |
|
9.8 |
5.3 |
4.0 |
○ |
● |
● |
○ |
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| Tungsten Carbide Supported Wire Drawing Die Blanks Blanks
(Round) |
Product Code |
ADDMA No. |
Dimensions (mm) |
Max. Die Size
(mm) |
Avg. Grain Size (um) |
|
D |
d |
T |
3 |
5 |
10 |
25 |
XYY4015 |
|
8.12 |
4.0 |
1.5 |
1.0 |
○ |
○ |
● |
● |
XYY4023 |
D15 |
8.12 |
4.0 |
2.3 |
1.8 |
○ |
○ |
● |
● |
XYY4029 |
D18 |
8.12 |
4.0 |
2.9 |
2.3 |
○ |
○ |
● |
● |
XYY7040 |
D21 |
13.65 |
7.0 |
4.0 |
3.5 |
○ |
○ |
● |
● |
XYY7053 |
D24 |
13.65 |
7.0 |
5.3 |
4.6 |
○ |
○ |
● |
● |
XYY13086 |
D27 |
24.13 |
13.0 |
8.6 |
5.8 |
- |
- |
● |
● |
XYY130116 |
D30 |
24.13 |
13.0 |
11.6 |
7.6 |
- |
- |
● |
● |
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ADDMA:American Diamond Die Manufacturers Association
NOTE:
1、Die blanks must be cased below 650℃
2、Maximum recommended die size for soft nonferrous wire.Hard wire diameter normally should not exceed 65% of this diameter.
3、 Order Code:
|
| Type |
D |
T |
Avg.Grain Size(μm) |
|
Type |
D |
S |
T |
Avg.Grain Size(μm) |
| D6 |
2.5 |
1.0 |
5, 10, 25 |
D15 |
8.12 |
4.0 |
2.3 |
5, 10, 25 |
| D12 |
3.2 |
1.5 |
5, 10, 25 |
D18 |
8.12 |
4.0 |
2.9 |
5, 10, 25 |
| D15 |
5.2 |
2.5 |
5, 10, 25 |
D21 |
13.65 |
7.0 |
4.0 |
5, 10, 25 |
| D18 |
5.2 |
3.5 |
5, 10, 25 |
D24 |
13.65 |
7.0 |
5.3 |
5, 10, 25 |
| D21 |
|
|
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D27 |
24.13 |
13.0 |
8.6 |
5, 10, 25 |
| D24 |
|
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D30 |
24.13 |
13.0 |
11.6 |
5, 10, 25 |
Product Type |
Grain Size
(μm) |
Recommended Applications |
Specifications |
Characteristics |
CXA05
CXA10 |
5
2-10 |
Copper and steel wires which require very high surface finish. Various non-ferrous metals and alloys. |
Both standard and customer specified wire die blanks may be provided upon request. |
Being our latest product, CXA diamond wire drawing die blanks consists of high-density micron size diamond crystals, with extremely high D-D bonding. This composition provides CXA with superior wear resistance, outstanding service life and excellent surface finish. |
CXB10 |
2-10 |
Copper, steel, alloys and so on, and it can meet very high surface finish requirement. |
Both standard and customer specified wire die blanks may be provided upon request. |
Extremely high D-D bonding between micron size diamond grains. Combining this with an appropriate binder phase and a perfectly homogenic distribution of pore sizes ensures very good processibility and surface finish. Outstanding tool life. |
CXC25 |
25 |
Steel with high hardness, cold drawing of molybdenum, copper and alloys. |
Both standard and customer specified wire die blanks may be provided upon request. |
Advantageous wear resistance and surface finish. Consistent and repeatable performance. Its service life is as long as those from renowned companies, whist the price is very competitive. |
CXD005
CXD010
CXD015
CXD020
CXD030 |
5
10
15
20
30 |
Copper, steel and cold drawing of molybdenum and many other kinds of alloys. |
CXD is supplied in various specifications with maximal thickness 5 millimeters. |
Our traditional diamond wire drawing die blanks product. Well accepted for its long tool life, favorable surface finish and resistance to abrasion. And its cost performance is very high. |
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| Diamond wire drawing die blanks not only features high wear resistance, hardness and thermal conductivity but also high mechanical strength and tenacity. Our diamond/PCD wire drawing die blanks are a unique product to draw a wide range of wire such as copper, aluminum, nickel, stainless steel and etc. |
| Self- Supported Series and Tungsten Carbide Supported Diamond/PCD wire drawing die blanks series all available. Tungsten Carbide Supported die blanks have a polycrystalline diamond core integrally bonded to a tungsten carbide support ring. This feature makes it well for drawing with high intensity. Self-supported die blanks include two types: Hexagonal and Round. These blanks are suitable for all types of wire drawing applications especially where cost-cutting is required. |
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